Senior Process Engineer

The Senior Process Engineer is responsible for providing operational leadership to ensure commercial execution. This role is accountable for the safe fulfillment of production needs in accordance to GMP policies and plant SOPs. Additionally, they are responsible for the leadership, training and development, scheduling, inventory management, process system and equipment reliability within production areas.

Responsibilities and Duties:

• Operate safely and appropriately in all AgCertain situations and environments
• Lead safety committee to ensure all operations comply with applicable safety regulations consistently
• Gain and utilize complete understanding of glycerin, oil refining process, water recovery and reuse system in order to lead continuous improvement activities
• Be a qualified trainer of employees for proper performance of production processes based on SOPs
• Analyze production equipment downtown, cycle time, and process data across AgCertain manufacturing facilities to identify trends, bottlenecks, and root causes
• Design, build, and maintain reporting tools that give visibility into throughput, quality, safety, and cost performance
• Lead critical company initiatives that have high visibility with leadership; provide direction and structured accountability to teams on various projects
• Be involved in the complete design and execution of processes and construction projects used in the manufacturing process
• Act as a liaison between design, engineering, and manufacturing
• Coordinate manufacturing abilities with engineering specifications, requests, and product design requirements
• Have a thorough understanding of and be able to apply Occupational Safety and Good Manufacturing Practices to procedures within the plant/understand how they affect the production process
• Follow all written procedures (SOPs) and work instructions that pertain to the respective area, including the production of glycerin, and reusable water, maintenance of equipment, and sanitation of equipment/production areas
• Complete all required documentation accurately and in a timely manner
• Assist with writing and revising controlled documents such as SOPs, work instructions, and associated forms
• Identify and lead continuous improvement initiatives while implementing new solutions and streamlining workflows to boost efficiency and reduce costs
• Apply engineering principles to troubleshoot deficiencies, reduce waste, improve production efficiency, and improve product quality
• Manage and coordinate Management of Change projects for the plant including completion and delegation of process information updates, SOP creation or updates, operator training, process control updates, equipment design updates, etc.
• Support commissioning efforts through Installation Qualification, Operational Qualification, and Process Qualification stages
• Develop an in-depth understanding of assigned utility system(s) to create a system overview training document, perform as built changes to drawings, create LOTO procedure(s) and create preventative maintenance and reliability strategy documents or procedures
• Be an active member of the Crisis Management Team, Recall Team, and Food Safety Team with a working understanding of the food safety and quality systems (HACCP, GMP, and SQF) to ensure product quality
• Participate in all company trainings
• Perform additional duties as assigned