Process Engineer

Description

Experience - Industrial engineer/process engineer (exp - 2 to 4 years)
Basic electrical/switch gear industry knowledge (mandatory)

Key expertise

• AutoCAD 2D: Expert
• Lean Six Sigma: Green/Black belt
• Cycle time study: Expert
• New product development/introduction: Expert
• Prototype development: Expert
• OEE calculation: Expert
• Process capability: Expert
• SPC: Expert
• Annual budget preparation: Expert
• Plant layout: Expert
• Cost impact analysis: Expert
• Process improvement: Expert

Job purpose

Streamlining manufacturing for efficiency, cost reduction, and quality assurance. Develop and enhance processes and systems aimed at improving departmental performance, reducing manufacturing costs, promoting sustainability, and implementing industry best practices.

Key accountability areas

Production development & improvement:

• Develop and maintain process routing, factory layouts, and workstation designs.
• Implement and optimize manufacturing processes and work methods.
• Prepare machine specification and requirement (MSP) reports; evaluate suppliers and provide recommendations to management.
• Coordinate machine installation and ensure complete handover to production.
• Establish and maintain work instructions for production teams.
• Identify required tools, fixtures, and define process parameters to ensure consistent product quality.
• Lead continuous improvement initiatives and ensure qualification of special processes.

QHSE management:

• Implement integrated management system (IMS) procedures and ensure compliance with legal and company requirements.
• Conduct risk assessments, environmental impact analysis, and ensure operational controls are in place.
• Support emergency preparedness and participate in drills.
• Deliver QHSE training and promote awareness among team members.
• Ensure equipment certifications and compliance with safety standards.
• Monitor and report QHSE KPIs and maintain documentation.
• Encourage employee involvement in safety programs (HIRA, HIP) and enforce 5S practices.
• Collaborate with safety personnel and ensure continuous improvement of site QHSE performance.

QHSE authority:

• Authorized to issue a "Stop Work Order" when safety is compromised.
• Empowered to halt non-conforming activities and enforce corrective actions.
• Approve QHSE-related records and ensure documentation accuracy.

Role accountability

HR proficiency:

• Training of subordinates and forming a team to get the work effectively done.
• Provide leadership, coaching, and direction to subordinates in all aspects of their work.
• Delegate subordinates in each respective assignment.
• Ensure fair distribution of tasks to maintain morale and motivation of subordinates.

Delivery:

• Perform the planned activities to meet the operational and development targets as per delivery schedules.
• Utilize resources effectively to achieve objectives within efficient cost and time.
• Provide a periodic report detailing the deviation and execution of planned tasks.

Problem-solving:

• Resolve any related problems that arise and escalate any complex operational issues.

Quality:

• Ensure quality requirements to develop effective quality control and processes including specifications for products, processes, or related activities.

Business process improvements:

• Coordinate well-defined written systems, policies, procedures, and seek automation opportunities as much as possible.

Compliance:

• Comply with related policies, procedures, and work instructions.

Safety:

• Ensure compliance with relevant safety, quality, and environmental management procedures and controls within defined area of work activity to guarantee safety, legislative compliance, and delivery of high-quality products/services.

Academic qualification

Bachelor degree in electrical engineering

Work experience

5 to 10 years

Technical / functional competencies

• Manufacturing processes
• New process introduction
• Process automation