Process Engineer 1

Job Summary

This role works as a key member of the Plant Quality and Process Engineering Team applying engineering techniques, data analysis and troubleshooting while assisting in the improvement of manufacturing processes and products.

Job Duties

Work closely with cross-functional teams, including product design, product management and production, to identify and mitigate process, quality and safety risks
Support manufacturing processes, preferably in an area of expertise in mixing, rubber extrusion, injection molding and assembly processes.
Recommend manufacturing equipment and processes designed to be efficient, cost-effective and to promote quality and reliability
Assess current equipment and processes and make recommendations for changes
Assist in the development of plant based PFMEAs and Control Plans and auditing process, with focus in areas of expertise
Audit production processes, raw materials or suppliers/vendors to ensure that established quality standards are met
Conduct root cause analysis for defects, non-conformities or other quality failures. Ensures corrective and preventive actions are adequate and effective.
May train personnel in equipment usage and processes
Complete all necessary documents fully and accurately including but not limited to Process Maps, FMEAs, Control Plans, Standard Operating Procedures, Work Instructions, Management of Change, etc.
Adhere to 5S standards (e.g., maintain cleanliness of work area, etc.)
Follow all Safety, Environmental and Quality policies and procedures
Perform other duties as assigned

Experience and Education

Perform work under minimal supervision
Bachelor's degree and/or Master’s Degree and > 5 years of experience (10+ years of experience without degree will be considered). Chemical or Mechanical or similar degrees preferred.
Experience with rubber chemistry, rubber extrusion, or rubber molding preferred.
Experience with AIAG core tools such as PFMEAs, Control Plans, SPC and MSA.
Experience as a Certified Internal auditor in ISO or IATF management systems.
Software skills: MS Office, Minitab or equivalent statistical analysis software, Document/QMS Control systems, LIM systems, SPC Systems

Competencies/ Skills

Ability to identify and seek needed information/Research skills
Leads inter-departmental teams to improve existing processes
Uses statistical tools to evaluate & summarize plant and process data
Owns and manages processes maps, PFMEAs and Control Plans and other companywide quality documentation
Understanding of ISO Management Systems and Requirements.
Assists with mentoring of interns and plant floor technicians
Must be able to interact and communicate with individuals at various levels of the organization
Work requires continual attention to detail
Ability to work in a fast-paced environment with demonstrated ability to juggle multiple tasks and demands.
Technical expertise
Analytical thinking skills
Problem-solving skills