Manufacturing Engineer - Electrical & Electronics integration

Role & Responsibilities:
I. Design Integration & Strategy (The "Before the Build" Phase)

• Support DFM/DFA activities during design reviews to ensure the manufacturability and serviceability of complex electrical systems.
  

• Define wire routing strategies ensuring safety, serviceability, and strict compliance with aerospace standards.
  

• Collaborate closely with design, quality, and supply chain teams to optimize build flow and reduce cycle time from the outset.
  

• Work with suppliers and internal teams to validate battery module assembly techniques and specialized tooling.
  

II. Process Development & Documentation

• Develop and implement manufacturing processes for aircraft battery installation, including enclosure assembly, mounting, thermal management, and electrical interfacing.
  

• Create and validate build processes for wiring harness routing, terminations, and connector assemblies.
  

• Develop Standard Operating Procedures (SOPs), Manufacturing Instructions (MIs), and detailed inspection criteria.
  

• Manage production data, including MBOM (Manufacturing Bill of Materials) preparation, Process Flow Diagrams, Control Plans, and PPAP/FAI documentation.
  

III. Shop Floor Execution & Troubleshooting

• Provide hands-on support to technicians on the shop floor during both prototype and serial production phases.
  

• Troubleshoot wiring and battery integration issues in real-time, implementing immediate corrective actions to maintain build schedules.
  

• Support the creation of harness assembly boards, work instructions, and functional test procedures.
  

• Drive Root Cause Analysis (RCA) for non-conformances and lead continuous improvement efforts to prevent recurrence.
  

Requirements

Technical Skills & Competencies

Electrical proficiency:

• Technical Drawing Fluency: Ability to read wiring harness drawings, circuit diagrams, connector views, and terminal call outs.
  

• Component Expertise: Deep understanding of wire grades/types, terminal selection, crimp specifications, sealing systems, splice methods, and protection standards (taping/sleeving).
  

• System Knowledge: Understanding of PCB interfaces, wiring harnesses, and busbar design.
  

Standards & Quality:

• Industry Standards: Good understanding of IPC/WHMA-A-620 (preferred), IPC-A-600/610, and IPC-7711C/7721C.
  

• Validation: Proficiency with crimp height charts and pull-force standards.
  

• Exposure to QMS standards AS9100D is preferred.
  

• Regulatory Familiarity: Familiarity with international standards (IEC, IS, UL, CE, RoHS, EMC/EMI).
  

Software & Systems:

• ECAD Tools: Exposure to harness design software (Capital, Zuken) is a significant advantage.
  

• CATIA Electrical harness module & PLM exposure is preferred
  

• MS office / Google suite proficiency
  

• Qualifications :
  - Bachelor’s degree in Electrical, Electronics or any related field.
  - 5+ Years of Experience in ME E&E Integration activities in Aerospace industry preferred.​