Machine Maintenance Engineer, Tool & Die

MACHINE MAINTENANCE ENGINEER, TOOL AND DIE

One of the most ambitious missions that SpaceX has undertaken to date, the Starlink satellite constellation, is our solution to providing reliable internet to the entire world. We are looking for a Machine Maintenance Engineer for the Bastrop Tool and Die shop. This department produces dies (also known as tools or molds) used in injection molding, high pressure die casting, and stamping. Those dies are the building blocks that enable in-house high-volume production for user terminal components.

The Maintenance Engineer is the primary technical resource for maintenance technicians on planned and unplanned repairs, modifications, and upgrades of Tool and Die machine tools and shop equipment. This role takes end-to-end ownership of equipment improvement projects from concept through design and implementation. The job is to maximize CNC, EDM, grinder, crane, and related equipment availability so die build rate is not set by a down machine.

The success of Starlink depends on the quality, reliability, cost, manufacturability, and throughput of the products that you deliver. This role will be an ideal next career step if you seek a fast-paced/dynamic environment, thrive on solving difficult problems where resolutions have high impact, and love the challenge of building something from scratch.

RESPONSIBILITIES:

• Lead maintenance technicians to troubleshoot and resolve technically complex machine-tool failures
• Perform root cause analysis and action corrective measures to address equipment, process, and behavioral gaps
• Develop and execute complex improvement projects to maximize machine availability in the Tool and Die shop
• Collaborate with tooling engineering, manufacturing engineering, and automation and controls to build reliability and maintenance access into new equipment and machine upgrades up front, and propose design adjustments
• Provide leadership for utilization of computerized maintenance management systems
• Implement predictive tools (vibration analysis, spindle and axis monitoring, cycle monitoring) and fold them into a proactive reliability-centered maintenance program for shop equipment
• Complete hands-on in-depth repairs of mechanical, electrical, fluid, pneumatic, and control-system failures on CNC, EDM, and other shop equipment
• Coordinate internal and third-party resources to scope and execute repairs, overhauls, and equipment upgrade projects (machine-tool OEMs, rebuild shops, crane and facilities vendors)
• Leverage feedback from maintenance technicians to drive improvements to work instructions and processes
• Coordinate with internal equipment reliability, tooling engineering, and automation and controls teams to design and implement machine upgrades
• Create, modify, and update preventative maintenance instructions to eliminate recurring failures or low-value tasks
• Interface with engineering, quality, production, and procurement to resolve hold factors that keep a machine or a die job blocked
• Build optimized machine spare-parts lists, min/max levels, inventory, and parts criticality analysis for Tool and Die capital equipment
• Attend new equipment design reviews to provide maintenance and reliability feedback and support initial preventative-maintenance and bill-of-materials build-out

BASIC QUALIFICATIONS:

• Bachelor’s degree in an engineering discipline
• 1+ year of hands-on experience in a manufacturing environment (internships and project work are applicable)

PREFERRED SKILLS AND EXPERIENCE:

• 2+ years of troubleshooting technical problems in a manufacturing or machine-shop environment
• Hands-on experience with CNC machine tools, EDM, grinders, or similar capital equipment (spindles, axis drives, hydraulics, coolant, rotary tables)
• Experience with MRP, ERP, and computerized maintenance management systems
• Experience leading technicians through troubleshooting and performing root cause analysis
• Experience coordinating projects with contractors and third parties
• Capability to interpret mechanical drawings, electrical schematics, GD&T, and P&IDs
• Demonstrates critical thinking and problem-solving skills
• Strong interpersonal and diplomacy skills; capable of communicating summarized accomplishments in a fast-paced environment
• Detail oriented, organized, and able to demonstrate a high sense of urgency

ADDITIONAL REQUIREMENTS:

• Physical effort including standing, lifting, and carrying equipment up to 25 lbs. unassisted
• Must be available to work extended hours and some weekends
• Willing to travel for short trips as needed, up to 10% travel
• Standing for long periods of time, climbing up and down ladders, bending, grasping, sitting, pulling, pushing, stooping, and stretching may be required to perform the functions of this position