Controls Engineer - On-site

The Controls Engineer is responsible for designing, programming, integrating, and supporting electrical and automation control systems for medical device manufacturing equipment. This role develops and maintains PLC and HMI programs, leads controls integration for new and upgraded automation systems, implements machine safety solutions, troubleshoots equipment and production issues, and collaborates with cross-functional teams to improve operational performance, reliability, and efficiency.

What You'll Do

• Develop, modify, and troubleshoot PLC and HMI programs for automated manufacturing equipment, including legacy Omron control systems.
• Design, integrate, wire, and commission electrical and controls systems for equipment upgrades and new automation.
• Lead controls integration of the ultrasonic welding system, including electrical design, 1/0, wiring, software development, commissioning, and troubleshooting.
• Design and implement machine safety systems, including light curtains, safety relays, safety circuits, and associated controls programming.
• Troubleshoot PLC, HMl, electrical, controls, and machine integration issues during commissioning and production.
• Develop and maintain electrical schematics, control documentation, software, and related technical documentation.
• Work closely with Mechanical Engineering, Production, Quality, and Maintenance to implement equipment improvements and resolve issues.
• Support the automated production line after launch and lead controls development for future automation projects.