Automation Engineer, CAPEX

Requisition ID: 32352

ArcelorMittal Calvert uses the most innovative technology to create the steel that tomorrow’s world will be made of. As part of a global organization, every day over 190,000 of our talented people, located in over 60 countries, push the boundaries of digitalization and use advanced technology to create a world that is stronger, faster, and smarter. Our strength comes from having a rich tapestry of high-performance, multi-cultural teams, each of them working together effectively to achieve the same organizational goals. ArcelorMittal Calvert promotes an innovative, diverse team experience, while supporting our team members in advancing their careers.

Located in Calvert, 35 miles north of Mobile, Alabama, our state-of-the-art steel processing facility has the capacity to process 5.3 million tons of high-value steel grades in the North America market. We are constantly striving to work safer and smarter, and to make our products stronger, lighter, and more sustainable so we can meet the ever-changing needs of our customers, our communities, and the wider world.

Health and Safety is our most important core value. We are convinced a strong health and safety performance leads to improved operational performance. Our focus on this value not only keeps people safe, but leads to a healthier, more sustainable business. We are pleased to share ArcelorMittal Calvert's recent site safety achievements:

• Our facility maintains ISO 45001 certification, demonstrating our commitment to meeting the highest standards in occupational health and safety management.
• In 2024, we achieved a Total Recordable Incident Rate 75% lower than the industry average for steel manufacturing.
• We celebrated a significant milestone in 2024, reaching 8 million hours worked without a lost-time incident.

ArcelorMittal Calvert recently expanded with the addition of a brand-new, cutting-edge Steelmaking facility in Calvert, AL. We invite you to apply to join us and become a part of forging the future of steel in Alabama for generations to come.

DO YOU HAVE WHAT IT TAKES?

The ideal candidate will be dedicated to automation engineering, process control, and project execution activities to effectively support ArcelorMittal Calvert’s business objectives. The Automation Engineering Specialist will contribute to safety, quality, reliability, and operational performance.

The Basics

• Bachelor’s degree in electrical or instrumentation engineering with 10 years of relevant industrial experience, or a Trade School Diploma with 20 years of relevant industrial experience, preferably in steelmaking, heavy industrial, manufacturing, or large-scale capital projects
• Experienced in electrical automation, controls, manufacturing, commissioning, or service for industrial automation systems
• Experience working on large-scale steel industry capital projects from concept through commissioning
• Experience with automation systems in heavy industrial environments; steelmaking and caster experience preferred
• Level 1 / Level 2 software programming and troubleshooting experience
• Experience coordinating engineering, construction, maintenance, operations, OEMs, and contractors
• Strong understanding of industrial automation, electrical controls, instrumentation, PLCs, HMIs, drives, and industrial communication systems
• Strong interpersonal communication skills, both written and verbal
• Strong project management, organizational, and technical problem-solving skills
• Familiarity with Microsoft Office products, including Outlook, Excel, Teams, Word, and PowerPoint

The Extras

• Experience with EAF, continuous casting, steelmaking, FES, or other heavy industrial processes preferred
• Experience with industrial process automation systems
• Experience with PLC platforms such as GE P80i, Siemens S7, Siemens TIA Portal, logi.CAD, Allen-Bradley, or similar systems
• Experience with Human Machine Interface (HMI) systems
• Experience developing and troubleshooting process sequences programmed in PLCs
• Knowledge of industrial communication systems, including LAN, Profibus, Profinet , and similar protocol
• Experience with industrial instrumentation and process control systems
• Knowledge of Open Platform Communications (OPC) and OPC Unified Architecture (OPC-UA)
• Experience with cascade regulation systems used for gap control, tension control, speed control, and other process controls
• Experience with motor control utilizing Variable Frequency Drives (VFDs/VSDs), including regulation through PLC systems
• Experience with low- and medium-voltage distribution systems and motor control systems
• Knowledge of industrial safety systems and safety PLC applications
• Experience leading Factory Acceptance Testing (FAT) with OEMs and ensuring successful integration with existing automation systems
• Experience with project execution from concept through commissioning and startup
• SAP experience preferred
• Knowledge of NEC and NFPA 70E requirements
• Experience with P&IDs, electrical drawings, control schematics, and engineering documentation

TRAITS TO BE SUCCESSFUL

• Builds partnerships and works collaboratively with engineering, construction, maintenance, operations, OEMs, contractors, and other stakeholders to meet shared objectives
• Demonstrates strong decision-making, analytical, troubleshooting, and problem-solving skills
• Takes ownership of automation and electrical issues and drives them to resolution
• Able to competently handle a fast-paced project environment with strong organizational, multitasking, and prioritization skills
• Demonstrates strong interpersonal communication skills, both written and verbal
• Ability to develop and provide technical training to maintenance and operations organizations
• Demonstrates a strong work ethic and a high degree of professionalism
• Ability to adapt, reprioritize, and respond effectively as project and mill needs require
• Demonstrates a strong commitment to safety, quality, schedule, cost, and equipment reliability
• Maintains a hands-on approach and provides effective technical leadership in the field

WHAT YOU’LL BE DOING

• Lead automation engineering activities for the Complex II EAF/Caster Project, from concept and FEED through detailed design, construction, commissioning, startup, and final acceptance
• Provide automation engineering leadership for EAF, Caster, FES, Water Systems, and associated auxiliary equipment and processes
• Participate in engineering, construction, installation, integration, testing, commissioning, and startup of steelmaking and caster automation systems
• Provide technical support and consultation to management in Level 1 and Level 2 electrical and automation disciplines
• Coordinate engineering activities supporting the implementation of automation system and equipment modifications, upgrades, and improvements
• Perform technical analysis, develop proposals and alternatives, support cost estimates, and coordinate factory testing and commissioning activities
• Coordinate third-party engineering and automation contractors from scope definition through project closeout
• Ensure new automation deployments and modifications are properly integrated with existing plant processes and systems without adversely affecting production or equipment operation
• Establish minimum technical requirements for the purchase, modification, and implementation of automation equipment and systems
• Develop and maintain technical standards based on applicable national, international, and corporate standards while incorporating new technologies where appropriate
• Lead and support the design, programming, testing, integration, and startup of PLC- and HMI-based control systems
• Design, troubleshoot, and commission AC drive systems, electrical controls, VFD/VSD systems, and related PLC regulation systems
• Support the integration and commissioning of industrial instrumentation, process control, communication, and safety systems
• Review P&IDs, electrical schematics, control narratives, equipment specifications, network architecture, and automation design documentation
• Support Level 1/Level 2 architecture, process sequences, control logic, HMI functionality, data collection, and system integration
• Lead FAT activities with OEMs and suppliers to verify functionality, performance, communications, controls integration, and compliance with project requirements
• Support site acceptance testing, commissioning, startup, troubleshooting, and final system turnover
• Maintain company technical documentation and ensure documentation remains accurate, current, and readily available
• Provide technical support to the project management organization from feasibility and design through final acceptance testing
• Ensure proper technical documentation is completed and updated following system modifications and commissioning activities
• Identify automation, electrical, controls, instrumentation, and integration issues and work with engineering, OEMs, contractors, and operations to develop practical solutions
• Coordinate automation activities with mechanical, piping, civil, structural, refractory, electrical, and other project disciplines
• Provide regular project and technical updates to internal customers and stakeholders
• Coordinate and execute multiple projects with minimal supervision
• Prepare and present technical reports, project updates, findings, recommendations, and performance trends by collecting, analyzing, and summarizing information
• Support development of project schedules, work plans, estimates, technical scopes, and execution strategies as required
• Support management in optimizing equipment quality, cost, availability, reliability, and performance
• Lead, support, participate in, and develop continuous improvement programs and project teams
• Coordinate and direct personnel, contractors, vendors, and technical resources as required
• Observe safety requirements, review accident/incident reports, and assist with investigations as required
• Ensure automation and electrical systems are designed, installed, tested, and commissioned in accordance with applicable safety requirements, including NEC and NFPA 70E
• Provide technical training and knowledge transfer to maintenance and operations personnel
• Demonstrate the company values of Safety, Teamwork, Accountability, Relationships, and Sustainability
• Fulfill the commitment to ensure a safe and healthy work environment
• Fulfill the responsibilities required to achieve the Quality Commitment
• Demonstrate commitment to teamwork by fostering an environment that embodies trust and respect
• Ensure working knowledge of competencies as defined in ISO 14001 (current version), IATF 16949 (current version), and ISO 17025 (current version)

YOUR WORKING ENVIRONMENT

• Office, construction, and industrial/mill environment
• Frequent field presence within the Complex II EAF/Caster project area
• Steelmaking, Caster, FES, Water Systems, and associated auxiliary areas
• Gulf Coast region in Calvert, AL
• Monday through Friday, with extended hours as required during periods of peak workload, construction, commissioning, and startup

Please note: The Job Profile is only a summary of the typical functions of the job, not an exhaustive or comprehensive list of all possible job responsibilities, tasks, and duties.

BENEFITS TO MAKE YOUR WORLD BETTER

ArcelorMittal Calvert focuses on hiring the best candidates, so we strive to provide the best benefits and perks to make your world easier.

Health & Wellness - You can choose between a high-deductible health insurance plan with a Health Savings Account (HSA) or a traditional PPO plan with a Flex Spending Account (FSA) option. We provide excellent dental and vision coverage and an employee assistance program (EAP).

Financial Protection - We provide life insurance, short- and long-term disability plans, AD&D insurance, and 401k with an employer match of 6%.

Compensation - We offer competitive pay with quarterly bonuses as well as a comprehensive relocation package.

Workplace Flexibility - Paid vacation, starting at 13 days per year, increasing with tenure. Additionally, we provide 10 paid holidays, bereavement leave, and parental leave. ArcelorMittal Calvert believes in a positive work-life balance and offers hybrid work opportunities, flexible work hours, and alternative schedules, depending on the position.

Career & Personal Development – We offer a tuition reimbursement program and provide in-house training on professional topics, technical skills, and leadership competencies.

Culture – Our culture is built on a foundation of its core values, which include safety, teamwork, accountability, relationships, and sustainability. We emphasize collaboration and recognize every individual's unique contribution, encouraging a diverse and inclusive workforce where all team members can grow and develop.

Way of Life – On-site 24/7 convenience mini markets are located throughout the site. ArcelorMittal Calvert has a strong commitment to community involvement. Team members can contribute and get involved in giving back to their communities.

If you need an accommodation to complete any part of the application process due to a disability or medical condition, you may call 251-289-3000 or email [email protected] to communicate your accommodation request. Do not email your application materials to this email address. Application materials sent to this email address will not be considered.
ArcelorMittal Calvert is an EEO Employer: Race, Color, National Origin, Religion, Sex, Sexual Orientation, Gender Identity, Disability, Age, Vet, and Other Protected Group Status.