Assembly & Integration Engineer

• Author detailed, step-by-step assembly procedures for launch vehicle structures, propulsion systems, avionics, and subsystem integration — including torque values, fastener callouts, sequencing, tooling requirements, inspection/verification points, and acceptance criteria.
  

• Translate engineering drawings, CAD models, GD&T, and design intent into technician-executable work instructions with clear illustrations, photos, or callouts.
  

• Define build sequence and integration flow across major assemblies (e.g., stage structures, tanks, engines, avionics bays, harnessing, fluid/pneumatic systems).
  

• Build in mandatory inspection, hold, and verification points (in-process QA, torque checks, leak checks, continuity checks, fit checks) at the correct step in the sequence.
  

• Specify required tooling, jigs, fixtures, GSE, and PPE for each step; flag any special handling (ESD, cleanroom, hazardous fluids/gases, high-pressure systems).
  

• Own document control and revision of procedures — maintain traceability, incorporate engineering change orders (ECOs), and manage redlines/as-built markups from the floor.
  

• Pilot new procedures on the floor with technicians, capture feedback, and iterate until the procedure is unambiguous and repeatable.
  

Hands-On Assembly & Integration Support

• Work directly alongside technicians during builds, especially for first-articles and new hardware configurations, to validate procedures in real time.
  

• Troubleshoot fit, tolerance, and integration issues on the floor and drive them to root cause and corrective action.
  

• Lead or support mechanical/electrical integration of subassemblies into the final vehicle stack (structural mate, propulsion install, avionics integration, harness routing, fluid system buildup).
  

Process & Quality Improvement

• Continuously improve build procedures based on lessons learned, non-conformances, and technician feedback to reduce cycle time and defects.
  

• Drive non-conformance reports (NCRs) to disposition; support root-cause and corrective action (RCCA) investigations tied to assembly/procedure issues.
  

• Partner with Design Engineering to flag design-for-manufacturability/assembly (DFM/DFA) issues discovered during procedure creation or floor execution.
  

• Support configuration management — ensure procedures reflect the correct engineering baseline and as-built vehicle configuration.
  

• Develop and deliver training for technicians on new or revised procedures.
  

Cross-Functional Interface

• Work closely with Design Engineering, Systems Engineering, Quality, Manufacturing, and Test teams to align procedures with requirements and verification needs.
  

• Support tooling and GSE requirement definition needed to execute procedures safely and repeatably.
  

• Provide technical support during launch site integration and vehicle processing, as needed.
  

Requirements

• Bachelor's degree in Mechanical, Aerospace, Manufacturing, Electrical Engineering, or related field (or equivalent hands-on experience).
  

• 2+ years of experience in manufacturing/production engineering, assembly/integration, or test engineering — ideally in aerospace, automotive, or another highly regulated hardware industry.
  

• Demonstrated experience writing formal assembly, build, or test procedures/work instructions for complex hardware.
  

• Ability to read and interpret engineering drawings, GD&T, schematics, and wiring diagrams.
  

• Hands-on experience with mechanical and/or electrical assembly (fasteners, torque tools, harnessing, fluid/pneumatic connections).
  

• Strong written communication skills — able to write instructions that are unambiguous to someone executing them for the first time.
  

• Comfortable working on the production floor for extended periods, including standing, bending, working in tight spaces, and at height.
  

• Willingness to work extended hours/weekends around critical build and launch milestones.
  

Preferred Qualifications

• Experience with launch vehicle, spacecraft, or other flight hardware integration.
  

• Experience with document/configuration management systems (e.g., PLM, ERP/MES, redline/as-built processes).
  

• Familiarity with cleanroom (ISO/Class-rated) and ESD-controlled environments.
  

• Experience with hazardous systems: high pressure, cryogenics, propellants, or hazardous gases/fluids.
  

• Experience with root-cause/corrective action (RCCA) and non-conformance processes.
  

• Experience with crane operations / large hardware moves.
  

• Prior experience training or leading technicians.