ABB Robot Programmer - Factory Planning

ABB Robot Programming

Develop, modify, and maintain ABB robot programs using RAPID programming language.

Program robots for:

Spot welding

Arc welding

Material handling

Adhesive application

Sealing operations

Assembly automation

Create standardized programming methodologies across manufacturing facilities.

Perform robot path optimization to improve cycle times and improve throughput.

Robot Simulation and Virtual Manufacturing

Develop and maintain ABB RobotStudio simulation models.

Validate robotic processes in a virtual manufacturing environment.

Conduct:

Reach studies

Interference checks

Collision detection

Cycle time analysis

Ergonomic studies

Support digital factory and virtual build initiatives.

Factory Planning Support

Work with Factory Planning teams to define robotic system requirements.

Support production line layouts and automation concepts.

Participate in manufacturing feasibility studies.

Evaluate automation opportunities for new truck and cab programs.

Develop robotic equipment specifications for new manufacturing projects.

Production Launch and Commissioning

Support installation and commissioning of robotic systems.

Conduct production readiness reviews.

Verify robot programs during plant startup activities.

Perform debugging and troubleshooting during launch phases.

Ensure robotic systems meet quality, productivity, and safety requirements.

Continuous Improvement

Analyze manufacturing performance metrics.

Identify opportunities for:

Cycle time reduction

Throughput improvements

Downtime reduction

Quality enhancement

Implement process improvements using Lean Manufacturing principles.

Troubleshooting and Support

Diagnose robot-related production issues.

Resolve:

Program errors

Communication failures

Motion problems

Peripheral integration issues

Provide shop-floor support during production activities.

Manufacturing Systems Integration

Interface robots with:

PLC systems

Vision systems

Servo systems

Conveyors

Tooling equipment

Manufacturing Execution Systems (MES)

Coordinate with controls engineers for seamless automation integration.

Documentation

Create and maintain:

Robot program documentation

Process specifications

Work instructions

Validation reports

Change management records

Ensure compliance with Volvo engineering standards and manufacturing procedures.

Required Qualifications

Education

Bachelor's Degree in:

Mechanical Engineering

Manufacturing Engineering

Electrical Engineering

Mechatronics Engineering

Robotics Engineering

Related technical field

Experience

5+ years of industrial robotics programming experience.

3+ years of ABB RobotStudio experience.

Experience in automotive manufacturing environments.

Experience supporting production launches and factory automation projects.

Required Technical Skills

ABB Robotics

ABB RobotStudio

RAPID Programming

Robot commissioning

Backup and restore procedures

Robot calibration

TCP and frame configuration

Multi-robot synchronization

Automation Technologies

PLC integration

Industrial networking

Safety systems

Servo controls

Machine vision systems

Manufacturing Engineering

Cycle time analysis

Process optimization

Line balancing

Manufacturing feasibility studies

Production launch support

CAD and Digital Manufacturing

AutoCAD

CATIA

Process Simulate (preferred)

DELMIA (preferred)

Digital Factory systems

Preferred Qualifications

Experience with truck, heavy vehicle, or automotive manufacturing.

Experience with body shop automation.

Experience with robotic welding systems.

Knowledge of Volvo Production System (VPS) principles.

Experience supporting greenfield or brownfield factory projects.

Familiarity with virtual commissioning technologies.

Experience supporting North American manufacturing operations.

Soft Skills

Strong analytical and problem-solving abilities.

Excellent communication and teamwork skills.

Ability to work in cross-functional engineering teams.

Strong project planning and organizational skills.

Ability to manage multiple projects in a fast-paced manufacturing environment.

Lado Sur Carretera Ciénega de Flores a Salinas Victoria Km 1+900 | Ciénega de Flores, N.L. | Mexico